Duplex Supply, Inc. has revolutionized and mastered the art of manufacturing the highest quality stainless steel and plates supplies in addition to our various other materials and products for nearly two decades. We at Duplex Supply, Inc., master the process of manufacturing premier Carbon Steel Butt Weld Fitting with instant delivering speeds and high quality packaging at unbelievable cost pricing. Duplex Supply, Inc. knows the potential requirements and quality needs for your purpose for Carbon Steel built by us. Known as a Carbon Steel manufacturing powerhouse, Duplex Supply Inc. works for the utmost precision Carbon Steel Butt Weld Fitting with our generating of the materials respectively. We are keen on providing you with the best of the lot of the many manufacturers in the market today. The vast array of Carbon Steel products and a backing of elite and satisfied customers and industries, Duplex Supply, Inc. takes pride in delivering Carbon Steel Butt Weld Fitting along with the various other products in the same branch of material respectively. High quality emphasis has been made sure to provide these products for longevity and utmost resistance to push and pull. Making waves in the Carbon Steel market at impeccable strides by laden details given to the products to assure just the right fit and fix for your specific needs. The products have been custom looked after and quality tested by ISO 9001:2008, ISO 14001:2004 ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 certifications respectively.
Butt Weld Fitting
A pipe fitting defined as a part used in a piping system, for changing direction, branching or for change of pipe diameter, and which is mechanically joined to the system. There are many different types of fittings and they are the same in all sizes and schedules as the pipe. Butt weld (BW) fittings whose dimensions, dimensional tolerances et cetera are defined in the ASME B16.9 standards. Light-weight corrosion resistant fittings are made to MSS SP43.
BEVELED ENDS: The ends of all butt weld fittings are beveled, exceeding wall thickness 4 mm for austenitic stainless steel, or 5 mm for ferritic stainless steel. The shape of the bevel depending upon the actual wall thickness. This beveled ends are needed to be able to make a “Butt weld”.
Carbon steel is a metal alloy of carbon and of iron that has a particularly low tensile strength, whose surface roughness can be brought up through carburizing. The amount of carbon used for this is usually less than 2% and no other metal elements are added. Carbon steel is the most abundantly produced of all steel products. It has a wide range of applications in the motor and electrical appliances sector due to its ferromagnetic nature.
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Carbon Steel Butt Weld Fitting Production Process
Carbon steel is a type having a maximum number of carbon content of somewhere near 1.5% and with small amounts of silica, sulfur, phosphorous and manganese and thus produced via merging of materials.
- Mild (low carbon) steel: approx. 0.05% to 0.25% carbon content with up to 0.4% manganese content
- Medium carbon steel: approx. 0.29% to 0.54% carbon content with 0.60 to 1.65% manganese content
- High carbon steel: approx. 0.55% to 0.95% carbon content with 0.30 to 0.90% manganese content.
- Very high carbon steel: approx. 0.96% to 2.1% carbon content, specially processed to produce specific atomic and molecular micro-structures
Features of the Butt Weld Fitting manufactured at the Duplex Supply, Inc:
Corrosion resistant Butt Weld Fitting along with high tensile strength of 700 N/mm, abrasion resistance. Along with a spectacular dimensional accuracy of the Butt Weld Fitting and having had matchless performance backed up by our experience, these Carbon Steel Butt Weld Fitting has also known to be consistently strong.
We produce large volume at crest in a 3 shift plan, which means, we used to target 1.3 million assembled units on per month basis. We have in house testing provision e.g. Hardness Test, PMI Machine, Ultrasonic Testing, Mechanical test, Spectro machine, Hydrostatic Testing, manual inspection of gauge and Pressure testing. Our production varies from snubber, condensate pots, manifolds, instrumentation valves and custom designed valves. Tube Fittings Manufacturers can be fabricated in threads like NPT, BSPT & BSPP.
Carbon Steel Butt Weld Fitting is made from precipitation hardened grade stainless including A286 Carbon steel Butt Weld Fitting is particularly useful in applications such as outdoor equipment, medical devices and chemical and food processing equipment or anywhere corrosive element exposure is possible. These kind of Butt Weld Fitting is also commonly used for Commercial aspects, Home Appliances, Vehicle parts, and also for aluminium or steel made furniture. Carbon Steel Butt Weld Fitting is used in surgical instruments and also Industrial equipment as the resistance to corrosion is a major advantage. They are also used as an aerospace structural alloy and also as a component for the construction of large buildings.
Used for quenching: Carbon steel along with at least 0.4 watt% C is heated to normalizing temperatures and then quickly cooled (quenched) in water, brine, or oil to the critical temperature. This critical temperature depends on the carbon content, but as a general rule is less as the carbon content increases. This results in a martensitic structure; a form of steel that possesses a super-saturated carbon content in a deformed body-centered cubic (BCC) crystalline structure, properly termed body-centered tetragonal (BCT), with a lot of internal stress. Thus quenched steel is extremely hard, but brittle, usually very brittle for practical purposes. These internal stresses cause stress cracks on the surface. Quenched steel is approximately 3 to 4(with more carbon) times harder than normalized steel.
We offer top notch experience in terms of buying and payment accessibility along with being known to have quickest delivery rapport. We also provide a test report guided for quality checks having high pressure sustainability during transport and product replacement warranty. Duplex Supply, Inc performs the utmost required procedures for your guaranteed satisfaction with intense care and detailed efforts for your product. Highly responsive and logistically unique, Duplex Supply Inc offers you the exact and fastest delivery created specifically by our value addition team.
We also provide the best quality packing and premium package services offered with legit processing. We at Duplex Supply, Inc have a state of the art mill facilities. Highest priority is given to our dealers regarding cost factor and delivery issues around the world. Having no minimum order quantity we believe in being flexible for the subjective needs of our customers. At Duplex Supply Inc we have stringent quality testing and control of the product, thoroughly inspected for form, fit and function for your usage functionality. We make sure the product is delivered on time and through a secure logistical process since we value your time requirement constraints which is our primary goal that is utmost customer satisfaction.
Dealing with Duplex Supply Inc gives you the security and peace of mind for the quality of your ordered materials and products since we have been backed by various renowned agencies and Chambers of Commerce including MASSMA, EEPC, FICCI, FIEO, Indian Merchants Chamber etc. We give a one year product replacement warranty for all the Butt Weld Fitting exported from our company. We guarantee the quality since it is 100% manufactured and are checked in house for defects in quality and workmanship. Our quality program is a 3 layered independent department check for many factors including Dimensional Check, Visual Inspection, and Finishing, Burr level, Leakage Test, Pressure Rating test, Chemical inspection and Mechanical properties verification. We are running at full capacity and sometimes outsource our job due to increased work load.